DS 10

DS 10 Precision Cross Winder

The right solution for any material: with Dietze+Schell systems and plants

Electronic control: When parameters change frequently

The Precision Cross Winder DS 10E has an electronic control. It was developed for companies subject to constantly varying requirements to the winding process. This applies in particular to contracted rewinders that need to adjust to the individual customer product requirements at short intervals. Manufacturers with a broad product range also benefit from the diverse options.

The machine electronically adjusts its winding width, thread tension, contact pressure, speed and other parameters. Being able to choose between dancer control and scissor brake is a special feature. The user can make this change without help.

Robust mechanical design for continuous operation

The mechanical version, the DS 10M, has no electronic control for the crossing. This reduces costs. The setting is made via change gears. Bicon equipment is possible as well. This permits increase or decrease of the package width by up to 25 millimetres during the winding process. This type of machine is mainly used where the lines rewind the same product for months and changes are rare.

Dietze+Schell also offers the DS 10E and DS 10M as take-up versions for winding of continuously delivered threads or yarns.

Facts and advantages

two or three winding positions per frame and up to 10 winding positions combined into a production line

rewinding and assembling with a flexible traverse length

modular design for different yarn braking units

yarn counts of up to 35000 dtex with thread tensions of up to 3500 cN

modular design for different applications, such as assembling, swirling or wetting

central input terminal with recipe management

Technical details

	DS 10
Winding speed	1300 m/min
Maximum mandrel rotation speed	2500 1/min
Yarn count	up to 35000 dtex
Yarn tension range dancer control	25 - 3500 cN
Yarn tension range fingerbrake	20 – 1500 cN
Traverse length	50 - 300 mm stepless
Mandrel diameter	from 15 mm
Maximum winding package diameter	320 mm
Maximum package weight	15 (20) kg
Crossing ratio	electronic

Basic equipment

Central operating terminal with visualised programme guidance. The current production data of the individual winding positions or a summary of the entire line can be displayed here. This also serves to input the winding parameters and to create and distribute winding programmes to keep equipment times short
Dancer control for controlling of constant thread tension and winding speed
Automatic deactivation based on diameter or running length
lectronically controlled, diameter-dependent programmable crossing
Pneumatic lamella spreading mandrels for fast bobbin change
Pneumatic backstop for clean bobbin build-up
Electronic thread monitor
Pneumatic contact pressure control
Automatic application of an adjustable thread reserve

Options

Height-adjustable take-off device
Guidance unit equipment for the production of conical bobbins
Exchange plates for quick changeover of scissor brake dancer control
Smoothly variable delivery units for tension-free supply of the winding material
Electronic knot monitors
Scissor brake

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